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HomeLasting Products, Life-Long Relationships

Since 1951, Control Concepts USA has kept material handling systems flowing and manufacturing operations moving efficiently in process applications worldwide. We pride ourselves in building products that last, excellent customer service, and long-standing relationships with our customers.

What’s New?

Solve Common Problems When Handling Bulk Materials

Solve Common Problems When Handling Bulk Materials

Every industry uses dry bulk materials—whether it be chemical powders, pellets, flakes, mined minerals, raw materials, food, additives, stabilizers, or preservatives. Each of these materials has its own properties that can affect how they behave while being stored, transported, or processed. And when you’re dealing with tons of materials, the stakes become higher. Any problems […]

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AirSweep Solves Biggest Bulk Material Processing Challenges

AirSweep Solves Biggest Bulk Material Processing Challenges

Reliable material flow is critical for efficient bulk material processing. Material blocks slow down production and waste time and money. Stagnant material can also be contaminated or affect batch consistency. So, the biggest challenge of bulk material processing is to achieve on-demand, first-in/first-out material flow. Unfortunately, that is easier said than done. Why is it […]

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Benefits of AcoustiClean Sonic Horns

Benefits of AcoustiClean Sonic Horns

AcoustiClean Sonic Horns provide several material flow benefits that plant managers need. AcoustiClean Sonic Horns produce high-energy, low-frequency sound vibrations that disperse dry material. It can help clean vessels and equipment like silos, hoppers, heaters, and fans to minimize downtime and material build-up. Sonic horns are often used in industries like cement, petrochemical, and power […]

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Concerned about the cost of plant air, safety,
or how to install AirSweep on your vessel?

Check our FAQs. You’ll see how AirSweep is easier, cheaper and more convenient than other flow aids.

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Trusted by the World’s Largest Brands

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    AirSweep installation was easy, and the units have saved the company a lot of man hours. My experience totally exceeded my expectations – a 10 out of 10!

    Stanley RheaHead of Maintenance Department, Flax4Life

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    The AirSweep installation was pretty straightforward and I would absolutely recommend it. In fact, we are looking into expanding to use the system in other parts of our plant.

    John PappenheimMaintenance Manager, Bunge Milling

  • We are experiencing a 62.52% reduction in flour flush and 42.50% reduction in labor, all directly attributed to the AirSweeps…the flush material reduction alone is around $200K. Pretty awesome little devices!

    Operations Manager, Manufacturer of 15,000 food ingredients and flavor products to customers in more than 140 countries

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    Having sold thousands of Airsweep, to clients who sometimes buy 60 at a time, I can tell you this is the best piece of equipment out there to solve your material flow issues. We have repeat customers who just won’t buy anything else.

    Dick Browning, President, Industrial Technologies, Inc.

OUR CASE HISTORIES

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CHEESE MATERIAL FLOW CASE STUDY

A cheese company in California had a sticky material handling system build up problem in their dryer system. The bridging caused a back up of material in the baghouse system which resulted in a fire. Plant personnel knew they had to find a solution fast, and chose the USDA Airsweep material flow system to solve the problem.

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MINERAL PROCESSING CASE STUDY

A leading mineral processing plant crushes and screens over 120,000 tons of rocks a year. Because of plugging in the outlets, it took an hour to fill one supersack. AirSweep® material flow system crushed the material handling system flow problem to increase productivity by 3000%.

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SOOT BLOWERS VS. SONIC HORNS CASE STUDY

If you can’t take the heat, get out of the factory. All the sootblowers in a US-based engineered wood factory warped in their boiler furnace’s intense temperatures. Cast iron sonic horns material flow system withstood the heat, and cleaned blind spots that sootblowers missed.

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Copyright Control Concepts, Inc. 2020, 19 S. Main Street, Brooklyn, CT 06234 • ph: 860-928-6551 • fax: 860-928-9450

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