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HomeLasting Products, Life-Long Relationships

Since 1951, Control Concepts USA has kept material handling systems flowing and manufacturing operations moving efficiently in process applications worldwide. We pride ourselves in building products that last, excellent customer service, and long-standing relationships with our customers.

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5 Common Bulk Solids Handling Equipment

5 Common Bulk Solids Handling Equipment

Bulk solids handling equipment are used to store, move, and process raw materials and products. They speed up production and ensure that materials can be handled in a safe and sanitary way. The first bulk solids handling equipment dates back to 1795: a primitive conveyor belt made of leather and a wooden bed that was […]

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The Hidden Cost of Poor Material Handling

The Hidden Cost of Poor Material Handling

Any industry that handles powder or bulk solids will experience a flow problem at some point in the process. However, poor material handling doesn’t just clog up a vessel, it can lower productivity, increase costs, and affect product quality. Poor material handling costs accumulate across different aspects of production. Here’s a list of how material […]

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The Importance of a Conveyor Belt Speed Sensor in Production Facilities

The Importance of a Conveyor Belt Speed Sensor in Production Facilities

People use many safety devices in their homes to protect their safety and prolong the life of their appliances: fire alarms, burglar alarms, voltage regulators, and circuit breakers. But many production facilities simply assume that material spills won’t happen, or its hazards or costs. What if a conveyor belt suddenly fails and causes tons of […]

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Concerned about the cost of plant air, safety,
or how to install AirSweep on your vessel?

Check our FAQs. You’ll see how AirSweep is easier, cheaper and more convenient than other flow aids.

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Trusted by the World’s Largest Brands

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    AirSweep installation was easy, and the units have saved the company a lot of man hours. My experience totally exceeded my expectations – a 10 out of 10!

    Stanley RheaHead of Maintenance Department, Flax4Life

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    The AirSweep installation was pretty straightforward and I would absolutely recommend it. In fact, we are looking into expanding to use the system in other parts of our plant.

    John PappenheimMaintenance Manager, Bunge Milling

  • We are experiencing a 62.52% reduction in flour flush and 42.50% reduction in labor, all directly attributed to the AirSweeps…the flush material reduction alone is around $200K. Pretty awesome little devices!

    Operations Manager, Manufacturer of 15,000 food ingredients and flavor products to customers in more than 140 countries

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    Having sold thousands of Airsweep, to clients who sometimes buy 60 at a time, I can tell you this is the best piece of equipment out there to solve your material flow issues. We have repeat customers who just won’t buy anything else.

    Dick Browning, President, Industrial Technologies, Inc.

OUR CASE HISTORIES

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CHEESE MATERIAL FLOW CASE STUDY

A cheese company in California had a sticky material handling system build up problem in their dryer system. The bridging caused a back up of material in the baghouse system which resulted in a fire. Plant personnel knew they had to find a solution fast, and chose the USDA Airsweep material flow system to solve the problem.

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MINERAL PROCESSING CASE STUDY

A leading mineral processing plant crushes and screens over 120,000 tons of rocks a year. Because of plugging in the outlets, it took an hour to fill one supersack. AirSweep® material flow system crushed the material handling system flow problem to increase productivity by 3000%.

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SOOT BLOWERS VS. SONIC HORNS CASE STUDY

If you can’t take the heat, get out of the factory. All the sootblowers in a US-based engineered wood factory warped in their boiler furnace’s intense temperatures. Cast iron sonic horns material flow system withstood the heat, and cleaned blind spots that sootblowers missed.

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Copyright Control Concepts, Inc. 2020, 19 S. Main Street, Brooklyn, CT 06234 • ph: 860-928-6551 • fax: 860-928-9450

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