860-928-6551 Putnam, Connecticut

MATERIAL ACTIVATION SYSTEMS

AirSweep® material flow systems provide on-demand flow of even the toughest materials by eliminating bridging, ratholes and build-up. Each powerful pulse of the AirSweep nozzle directs a high-pressure/high-volume, 360-degree burst of compressed air or gas between the material and vessel wall to lift and sweep stagnated material back into the flow stream.

The nozzle design (U.S. Patent 6,237,893) ensures an immediate, dust-tight, reseal after each pulse, preventing clogging or material feedback.

AirSweep Nozzle close-up
AirSweep® nozzles are available in multiple sizes. Design, mounting and material of construction options suit virtually any vessel, process and material.
Contact us for information and a detailed AirSweep® proposal engineered specifically for your application.

AirSweep Cutaway

AirSweep® Models

Standard materials of construction include: Carbon Steel • 304 Stainless Steel • 316 Stainless Steel

Other materials available upon request.

Benefits of an AirSweep® System:

  • Patented valve design utilizes only one moving part, ensuring an immediate reseal after each pulse to prevent clogging and material build-up.
  • Each pulse activates material up to an 8 foot radius for a first-in, first-out controlled flow, facilitating use of full bin capacity.
  • Reduces flushing/cleaning time between product runs and improves batch uniformity.
  • System is mounted on the outside of the vessel for easy cleaning and maintenance.
  • Energy efficient – uses plant air.
  • No damage, vibration, stress or wear to container walls. Mount to metal, concrete, fiberglass or wood vessels.
  • Manufactured from high grade steel for long service life.

AirSweep® Industry Use and Applications

If you process it – we have probably handled it!

Use these buttons to see some of the industries.

  • Animal Feeds
  • Brewers Grain
  • Chocolate
  • Grains
  • Flour
  • Hops
  • Meal
  • Oat Hulls
  • Rice Bran
  • Salts
  • Starch
  • Sugar
  • Borax
  • Coal
  • Copper
  • Gypsum
  • Lead
  • Limestone
  • Magnetite
  • Phosphate
  • Shale
  • Soda ash
  • Trona
  • Uranium
  • Adipic Acid
  • Boric Acid
  • Calcine
  • Calcium Carbonate
  • Herbicides
  • Hydrated Lime
  • Iron Oxide
  • Lead Chromate
  • Polyacrilimide
  • Sodium Sulfite
  • Titanium Dioxide
  • Zinc
  • Acetate
  • Cements
  • Chalk
  • Detergents
  • Fertilizer
  • Fly Ash
  • Pharmaceuticals
  • Plastics
  • Resins
  • Sludge
  • Tobacco
  • Wax Flakes/Pellets

From titanium dioxide to liquid cheese, AirSweeps have successfully handled the toughest bulk material. Industries such as Food Processing, Feed & Grain, Aggregate & Mining, Pharmaceutical Processing, and Chemical Processing are utilizing AirSweep systems to effectively and reliably keep their materials flowing.

Contact us for information and a detailed AirSweep® proposal engineered specifically for your application.

Oil Stock - Peanuts

Boric Acid

Corn Bran

Electrostatic

Rice Hulls

AirSweep® vs. Other Flow Aids

An AirSweep system solves many of the problems associated with other types of material flow devices, such as:

AIR CANNONS – noisy, ineffective with wet or sticky materials, uncontrolled feed rates and possible structural damage to vessel.

FLUIDIZERS – Effective radius is small and ineffective with wet or sticky materials.

VIBRATORS – possible damage or wear to vessel, noisy, ineffective with wet or sticky materials and not energy efficient.

LIVE BOTTOM BIN DISCHARGERS – high costs, especially in retrofit and frequent maintenance may require excessive downtime.

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