AcoustiClean®

 

Clean Light Material Buildup from Large Surfaces Areas

AcoustiClean® Sonic Horns produce high-energy, low-frequency sound vibrations that disperse dry material. Compressed air is applied to a sound generator, which vibrates a titanium diaphragm. The sound waves clear the material, to clean your material handling equipment.

  • Easy to install

    Reduce plant shutdowns and improve material flow

  • Suitable for high heat and food application

    Made of cast iron or stainless steel

  • Low maintenance

    Titanium diaphragm is the only moving part

Efficiency

Reduce plant shutdowns and improve material handling flow

Quality

Prevent cross-contamination during production

Safety

Replace dangerous and expensive manual cleaning

Savings

Increase the energy/heat transfer efficiency and lifespan of machines

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AcoustiClean®

Soot Blowers vs. Sonic Horns Case Study

If you can’t take the heat, get out of the factory. All the soot blowers in a US-based engineered wood factory warped in their boiler furnace’s intense temperatures. Cast iron sonic horns withstood the heat and cleaned blind spots that soot blowers missed.

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The World's Largest Brands Trust AcoustiClean Sonic Horns

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AcoustiClean Sonic Horn Models

The size and shape of the sonic horn's bell section determines the acoustic energy produced.
Longer, larger horns produce more energy to clean larger areas.

AcoustiClean® ACL 17220 ACL 34230 ACL 9475 ACL 53100 A600
Cleaning
Distance		 15 feet (4.57m) 30 feet (9.14m) 60 feet (18.29m) 60 feet (18.29m) 15 feet (4.57m)
Cleaning
Diameter		 6 feet (1.83m) 15 feet (4.57m) 20 feet (6.10m) 20 feet (6.10m) 6 feet (1.83m)
AcoustiClean®ACL 17220Our smallest sonic horn, ideal for fluidizing material inside hoppers, bins and boilers Download Brochure AcoustiClean®ACL 34230A two-section sonic horn ideal for use on bins and silos to break ratholing and plugging. Download Brochure AcoustiClean®ACL 9475Common applications include baghouses, SCRs and ESP. Download Brochure AcoustiClean®ACL 53100Developed to overcome space limitations found in many installations. Download Brochure AcoustiClean®A600Ideal for fluidizing material inside hoppers, bins and boilers. Download Brochure

AcoustiClean Sonic Horn Accessories

AcoustiClean®

For easy installation and maintenance, we provide everything you need for your sonic material activation system.

  • Solenoid valve to control air flow
  • Stainless steel flex hose to connect the valve and piping to compressor
  • Timers to control the interval and duration of sound waves. A control box can control multiple devices
  • Sound generators, replaced or re-machined after 5 years of typical service
  • Titanium diaphragm, the only moving part, which must be replaced yearly

FIND YOUR FLOW

Complex processes or material flow issues may need special installation or combination of equipment.

TYPE OF MATERIAL

AcoustiClean® Sonic Horns work well on dry, powdery material. If material moisture is elevated or significant, the best alternative is the AirSweep® System.

SIZE OF VESSEL

For very large vessels, consider installing AirSweep® at the bottom and AcoustiClean® sonic horns at the top.

TYPE OF VESSEL

For boilers, the most effective installation will have the horn(s) blowing in the same direction as the pipes.

ACOUSTICLEAN SONIC HORN APPLICATIONS

AcoustiClean®BoilersCleans heat transfer surfaces for better heat transfer efficiency. AcoustiClean®BaghousesHelps reduce pressure drop across surfaces. AcoustiClean®FansEliminates material build-up on blades. AcoustiClean®Electrostatic PrecipitatorsEliminates rapping system and wear to plates and wires. AcoustiClean®Silos, Bins, HoppersEliminates ratholing, bridging, and prevents particulate build-up. AcoustiClean®Selective Catalytic Reduction (SCR)Disperses particulates that, over time, can impede the performance of selective catalytic converters.
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AcoustiClean®
AcoustiClean®

Control Concepts, Inc. provides a
3-year warranty on the AcoustiClean® unit.

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