Common Flow Issues with Pet Food Bulk Materials—and How to Solve Them
Modern pet food formulas use complex combinations of proteins, grains, powders, and additives to deliver both nutrition and flavor. However, many pet food bulk materials are notoriously difficult to handle. Some ingredients clump. Others stick to vessel walls. Many settle or separate during storage and transport. Learn more about the most common materials used to […]
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AirSweep Clean in Place Transforms Improves Infant Formula Plant’s Productivity and Safety
In food manufacturing, clean in place (CIP) systems are essential—not just for meeting regulatory standards but for protecting the health of consumers. When you’re dealing with sensitive applications like infant formula, thorough, efficient cleaning is non-negotiable. But traditional CIP systems have limitations, especially when it comes to bulk materials that stick, cake, or clump during […]
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AirSweep USDA 112 Makes the Cover of Powder and Bulk Solids Magazine
The AirSweep® USDA 112 has been featured on the cover of Powder and Bulk Solids (PBS) magazine, a leading publication for professionals in dry particulate processing and powder bulk material handling. PBS spotlights innovations that improve the way materials are stored, processed, and conveyed–including the USDA 112. This compact but powerful flow aid is designed […]
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8 Frequently Asked Questions about AirSweep’s Air Pulses
Pneumatic flow aids use pressurized air to stimulate material flow. Fluidizers and air pads use a combination of aeration and gentle vibration and are typically used for fine powders. However, low-pressure air can’t activate heavy materials or break bridging, arching, and ratholing. AirSweep releases high-pressure air pulses and is proven effective for problematic materials. One […]
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10 Signs Your Facility Needs an AirSweep
When it comes to material flow, even a small disruption can lead to big problems. From delayed production schedules to wasted materials, inefficiencies pile up quickly. That’s where AirSweep can make all the difference. But how do you know if it’s time to invest in a flow aid system that actually works? Here are ten […]
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Standard AirSweep or AirSweep Straight Shooter: Which Should You Get?
When managing bulk materials in industrial settings, ensuring consistent material flow from storage vessels is crucial. Without the right system, you could face costly delays, material waste, and equipment damage due to blockages or inconsistent discharge. AirSweep’s two primary models, the Standard AirSweep and the AirSweep Straight Shooter, are designed to solve these challenges. By […]
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How to Solve Material Flow in 10 Common Processing Vessels
Managing bulk materials comes with a common challenge: ensuring smooth flow through every stage of processing. Blockages can strike at any point, leading to costly downtime, wasted product, and frustrated teams. Here’s a look at the processing vessels most prone to material hang-ups. Hoppers Hoppers store and dispense bulk materials like powders and granules, feeding […]
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5 Food Industry Trends for 2025
The food processing industry has undergoing significant transformations, driven by factors such as changing consumer preferences, technological advancements, economic conditions, regulatory policies, and environmental concerns. Learn about food industry trends that can affect plant operations and production goals. 1. Green Food Processing Sustainability is no longer a buzzword; it’s a mandate. Consumers and regulators alike […]
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7 Most Common Bulk Materials Prone to Bridging and Ratholing
Bridging and ratholing are common problems in bulk material handling, and some materials are notorious for poor flow properties. Learn about the most challenging bulk materials and see proof of why AirSweep is the best flow aid for the job. What are bridging and ratholing? Bridging happens when bulk materials form a stable arch above […]
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How to Solve Bridging and Ratholing of Cement and Mined Materials
Material flow is the backbone of any successful operation in the mining and cement industries. Yet, common issues like bridging, ratholing, and material pileups can derail even the best-laid plans. These disruptions not only impact productivity but also drive up costs with additional labor and energy consumption. The solution? AirSweep—a proven flow aid trusted by […]
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