Co-Gen Plant Diagram

This diagram shows where the AirSweep^® material activation system, DAZIC^® Zero Speed Switches, and AcoustiClean^® Sonic Horns can be used in a co-gen plant. Not running a co-gen plant? Send us your process layout and we can customize a diagram for you.

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DOWNLOAD DIAGRAM

1. COAL SILOS
Bituminous Coal is crushed prior to being fed into the combustors. It is mixed with limestone in the combustion zone of the boiler.
2. COMBUSTION ZONE
A strong upward flow of air holds the fuel and limestone particles in suspension in the combustion zone. As the coal burns, sulfur dioxide is absorbed by the limestone and the lighter particles move upward in the Combustion Chamber.
3. HOT CYCLONE
Ash and hot gases at 1560°F flow out the top of the combustor to the hot cyclone. The gas exits the cyclone to the convective pass. Partially burned fuel and ash pass from the cyclone back to the combustor for recombustion. Thus, the combustor achieves a high degree of fuel efficiency.
4. CONVECTIVE PASS
Hot exhaust gas from the combustor pass over banks of water and steam piping helping to produce the steam for the turbine.
5. FLUID BED HEAT EXCHANGER
Ash taken from the cyclones are used to superheat steam, which then returns to the combustor. This is the steam that powers the turbine that spins the generator to produce electricity.
6. FABRIC - FILTERS
After giving up most of its heat, the exhaust gas from the convective pass is routed through ducts to fabric – filter baghouses. These act as huge vacuum cleaners and collect almost all the fine particulate for ash disposal.
7. TURBINE GENERATOR
A single shaft, 3600 RPM, condensing turbine. Main steam to turbine is 1,345,000 lb/HR at 1,890 psi, 1005°F, and reheat to 1005°F.
8. ASH DISPOSAL
Ash is currently sent to a mine site via fully contained rail cars or trucks, where it is beneficially used to reclaim these sites.

OUR PRODUCTS ARE USED BY MORE THAN HALF OF S&P 500 COMPANIES

Send us your process layout and we can customize a diagram for you.

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We work with these Materials & Industries

Food/Agriculture

Materials Handled

Animal feeds
Brewers grain
Cocoa
Coffee
Corn
Flour
Grains
Hops
Salt
Soybeans
Spices
Starches
Sugar
and more…

Construction/Mining

Materials Handled

Aluminum
Bentonite
Coal
Copper
Diatomaceous earth
Gypsum
Iron ore
Limestone
Magnetite
Phosphate
Shale
Soda ash
and more…

Chemicals

Materials Handled

Activated carbon
Adipic acid
Aluminum chloride
Boric acid
Chlorine
Herbicide
Hydrated lime
Iron oxide
Polyacrylamide
Titanium dioxide
Zinc
and more…

Other

Materials Handled

Acetate
Cement
Chalk
Cork
Detergent
Fertilizer
Fly ash
Pharmaceuticals
Plastics
Polymers
Resins sludge
Wax flakes
Wood chips
and more…

READ OUR CASE STUDIES

AirSweep installation was easy, and the units have saved the company a lot of man hours. My experience totally exceeded my expectations – a 10 out of 10!

Stanley RheaHead of Maintenance Department, Flax4Life
The AirSweep installation was pretty straightforward and I would absolutely recommend it. In fact, we are looking into expanding to use the system in other parts of our plant.

John PappenheimMaintenance Manager, Bunge Milling
We are experiencing a 62.52% reduction in flour flush and 42.50% reduction in labor, all directly attributed to the AirSweeps…the flush material reduction alone is around $200K. Pretty awesome little devices!

Operations Manager, Manufacturer of 15,000 food ingredients and flavor products to customers in more than 140 countries
Having sold thousands of Airsweep, to clients who sometimes buy 60 at a time, I can tell you this is the best piece of equipment out there to solve your material flow issues. We have repeat customers who just won’t buy anything else.

Dick Browning, President, Industrial Technologies, Inc.